Repair of Crack Gearbox by Metal Locking and Metal Stitching

Product Description

The details of damage observations are mentioned below.

The thickness of casting was observed as 55mm that is more than 2 inches.

RA Power Solutions undertakes the repair of crack or damaged cast iron, Aluminum, and bronze heavy components by metal stitching or metal locking process which is simple and is a proven process of repair of damage and cracked casting.

Repair of Crack Gearbox by RA Power Solutions technicians:

i) RA Power Solutions deputed two technicians for undertaking inspection and metal stitching of Gearbox. 

ii) After removal of paint including the Red oxide the cracked area was subject to Dye penetrant inspection and also MPI by high-intensity magnaflux torch to check the location, length and intensity of the cracks. 

iii) As mentioned above the cracks measuring 160 mm and 148 mm length were observed.

iv) The thickness of casting was 55 mm which made the repair by metal locking & metal stitching process more difficult. 

v) Our technicians executed the damage Gearbox repair successfully by using the special master locks, locks and keys.  

vi) For details of the process followed by our technicians to undertake the crack repair of gearbox by metal stitching please go through our blogs written in our dedicated website: https://www.metalstitchinglocking.com/

Advantages of Crack Repair by Metal Lock process:

i) The main advantage of crack repair by metal locking & metal stitching is that in majority of cases the crack repair can be executed onsite without dismantling of the equipment. This not only saves the time & money but also saves from the botheration of transportation of heavy components to the workshop.  

ii) It is a cold process and does not require any major machining. It is very important in case of repair of engine housing where the requirement of alignment is within 0.03 mm. 

iii) No heat is generated hence no distortion. 

iv) With the introduction of the latest technology, process and experience of our technicians, we are able to successfully repair the engine major components like cylinder liner, cylinder head, turbocharger casing etc