Locomotive engines are still in operation in a few countries. We were approached by a client based in Malaysia regarding a problem faced by them in the crankshaft of Locomotive YDM4 ALCO 251. This engine is of an old design and is compact. After studying the crankshaft and engine block design, RA Power Solutions prepared dedicated tooling capable of grinding and polishing the crankpin of YDM4 ALCO 251 without removing the crankshaft from the engine block.
The standard diameter of the crankpin is only 152.00 mm, and the bearing width is 75.00 mm.
The details are as follows:
| S. No. | Crankpin Details | |
| 1 | Engine Make | Locomotive |
| 2 | Engine Model | YDM4 ALCO 251 |
| 3 | Crankpin Diameter Standard | 152.00 MM |
| 4 | Crankpin Bearing Width | 75.00 MM |
| 5 | Grinding of Crankpin Number | #03 |
| 6 | Place of Execution of Grinding of Crankpin | Selangor Darul Ehsan,Malaysia |
| 7 | Name of Shipping Company | Reputed Company from Malaysia |
| 8 | Date Of Execution | 25.03.2026 to 03.04.2026 |
The damaged crankpin was calibrated, and excessive ovality was observed. All other parameters were found to be within limits. RA Power Solutions successfully executed the grinding and polishing of the crankpin using a portable onsite crankshaft grinding machine without removing the crankshaft from the engine block. Despite the complicated and limited inspection window opening, the repair was successfully completed; consequently, the crankpin was undersized by 2.00 mm to effectively correct the high ovality and restore proper geometry.
RA Power Solutions offers onsite crankshaft grinding and repair services under a wide range of conditions; whether operating on a ship at sea, at a power plant, or even at a cement plant in a remote location, the company ensures reliable and efficient solutions. As a result, this global reach ensures a quick response and, furthermore, delivers reliable solutions anywhere.Despite the complicated and limited inspection window opening, our technicians successfully completed the repair; consequently, they undersized the crankpin by 2.00 mm to effectively correct the high ovality and restore proper geometry. Furthermore, RA Power Solutions guarantees that its crankshaft grinding services ensure satisfactory performance of the crankshaft and diesel engine after repairs.
With the ability to deploy skilled technicians worldwide, crankshaft repair services are available across multiple industries, including railways, marine, and power plants. As a result, this global reach ensures a quick response and, furthermore, delivers reliable solutions anywhere.
Moreover, our advanced in-situ crankshaft grinding offers significant advantages, including reduced repair time, substantial cost savings, and the complete elimination of engine removal. As a result, this technique enables efficient onsite repairs while consistently maintaining OEM standards.











Price:
Price 130000 INR / Unit
Minimum Order Quantity : 1 Unit
Capacity : Up to 300 mm diameter
Power : Single phase/3 phase, 1.52 KW
Floor Space : Portable setup minimal
Product Type : Onsite Crankshaft Grinding Equipment
Price 2000.0 USD ($) / Number
Minimum Order Quantity : 1 Number
Capacity : Heavy Duty
Power : 15 HP
Floor Space : 6.5 m x 2.5 m
Product Type : Crankshaft Repair
Price 1650.0 USD ($) / Number
Minimum Order Quantity : 1 Number
Capacity : 7 Cylinders, High Output
Power : Engine Rated Power MAN 7L23/30H specific
Floor Space : As per vessel engine room layout
Product Type : Crankshaft & Engine Repair Service
Price 300000.0 INR / Piece
Minimum Order Quantity : 1 Piece
Capacity : Precision grinding for diameter 30 mm to 700 mm Pcs/hr
Power : 2 HP to 5 HP (model dependent) Volt (v)
Floor Space : Portable, adaptable to site
Product Type : OnSite Crankshaft Grinding Machine