Onsite grinding of crankshaftwas executed by RA Power Solutions Technicians of Auxiliary Engine Number #02 of MAN B&W 5L 16/24. The details of the engine and crankshaft are given below:
| S. No. | Crankpin Details | |
| 1. | Engine Make | MAN B&W |
| 2. | Engine Model | 5L 16/24 |
| 3. | Crankpin Diameter Standard | 130.00 MM |
| 4. | Crankpin Bearing Width | 56.00 MM |
| 5. | Place of Execution of Grinding of Crankpin | Kandla Port, India |
| 6. | Name of Shipping Company | Reputed Company from Dubai, UAE |
|
Crank Pin Before Grinding |
Crank Pin Having Dent Marks and Line Marks |
The Auxiliary engine number #02 of MAN B&W 5L 16/24 was stopped due to low air pressure, two of our technicians boarded the vessel and inspected the crankshaft. All Five (5) crankpins having a standard diameter of 130.00 MM had ovality ranging from 0.10 MM to 0.40 MM, which is considered to be on the higher side. The crankpins also had bearing line marks, rough surfaces, and localized damage, as the engine was operated in spite of the problem in the crankshaft.
The dimensional Report of crankpins is pasted below:
| SIZE OF CR PINS BEFORE REPAIR | |||||||||
| A | Aa | C | Cc | B | Bb | Min | STD & 1.5 &1.00 MM
U/S | Ovality | |
| CR-1 | 129.80 | 129.94 | 129.90 | 129.79 | 129.75 | 129.62 | 129.62 | 130.00 | 0.38MM |
| CR-2 | 128.45 | 128.42 | 128.46 | 128.40 | 128.47 | 128.45 | 128.40 | 128.50 | 0.10MM |
| CR-3 | 129.80 | 129.83 | 129.75 | 129.70 | 129.73 | 129.60 | 129.60 | 130.00 | 0.40MM |
| CR-4 | 129.87 | 129.85 | 129.85 | 129.77 | 129.91 | 129.90 | 129.75 | 130.00 | 0.25MM |
| CR-5 | 128.95 | 128.97 | 128.90 | 128.94 | 128.9 | 128.95 | 128.90 | 129.00 | 0.10MM |
The hardness and MPI for crack detection was conducted and no abnormality was observed. Technicians started onsite grinding of crankpins were ground ranging from 1.0 MM undersize to 1.50 MM.
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Hardness Test of Crank Pin MAN B&W 5L16/24 Engine |
Inspection of Crankshaft of MAN B&W 5L16/24 |
The main advantage ofonsite crankshaft grindingjobs executed byRA Power Solutionsis that the technicians and equipment are trained and designed to execute the job even while sailing of the vessel. There was absolutely no requirement of holding of the vessel. RA Power Solutions also supplied the undersizedcrankpin bearingsfor this engine and it was commissioned in a short notice.
RA Power Solutions with experience of more than 44 years extendsonsite crankshaft grinding servicesto leading shipping companies, power plants and heavy industries all over the world.
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Onsite Crankshaft Grinding and Polishing Under Process |
Crankshaft MAN B&W 5L16/24 Engine Under Repair |
For more information regarding crankshaft grinding services, please contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.





Price:
Price 10000 INR / Piece
Minimum Order Quantity : 10 Pieces, Piece
Weight (kg) : 2500 kg
Magnetic Chuck Size : 400 mm x 200 mm
Rotation : Clockwise & Counterclockwise
Voltage : 415 V, 3 Phase
Price 1700 / Piece
Minimum Order Quantity : 1 Piece
Weight (kg) : 80 to 200 kg (portable machine)
Magnetic Chuck Size : Custom to crankshaft diameter
Rotation : Both clockwise and counterclockwise as per engine configuration
Voltage : 220/440 V, 3 Phase
Price 1700 INR / Piece
Minimum Order Quantity : 1 Piece
Weight (kg) : Approx. 4500 kg
Magnetic Chuck Size : Customtailored for QSK60G4
Rotation : Both clockwise and counterclockwise
Voltage : 380440 V, 3phase
Price 300000.0 INR / Piece
Minimum Order Quantity : 1 Piece
Weight (kg) : Approx. 100 kg to 250 kg (model dependent) Kilograms (kg)
Magnetic Chuck Size : Customizable as per crankshaft size
Rotation : Left/Right adjustable
Voltage : 220V/380V, 5060 Hz Volt (v)